logo
Skip to
10th Certified Predictive Maintenance Ultrasound Training Course in Greece →

Maintnode

A permanently installed remote monitoring system for the most demanding tasks. Measurements from multiple sensors ad data from the systems of your installation show you the full picture for the status of the equipment.

The Maintnode system

How it works

Maintnode supports vibration, ultrasound, current, temperature, pressure, speed and any 0-10V/4-20mA sensor.

Monitor when the equipment operates and extract operating hours, measure vessel and tank level, monitor valve position, gather data from power analyzers or observe current waveforms. Maintnodes supports the needs of your production line.

Observe your installation 24/7. The only requirements are power and an internet connection.

Analyse high sample rate signals.

Sample with up to 100Ksamples/sec. Analyze the data on our Mechbase software or download the files for processing on recognized software packages used by the asset diagnosis-prognosis specialists.

Vibration, ultrasound and current are some of the quantities you can analyze

Extract values from the signal like RMS, Peak to Peak, Crest Factor, limit with frequency filters and windowing functions. Set alarms for those values that will automatically get calculated on any future measurement.

Motor where Maintnode can be installed

Connects with production systems

You can now have information from the production equipment along with the sensor measurements.

Use Maintnode's integration with the most popular protocols like Modbus, CANBUS & OPC-UA and take advantage of data from PLCs, power analyzers, automations and other production equipment.

From the factory floor to the CMMS

Use the tools that serve you best. Measurements from our systems are collected to Mechbase. The software has great interconnection capabilities with other systems like CMMS, ERP and Business Analytics.

Especially for the CMMS (Computerized Maintenance Management System ) there is the option to synchronise measurements and also when a measurement surpasses the predefined limits, a work order is generated for further action.

How the communications work

Integration with OEE systems

Measure and improve your OEE (Overall Equipment Effectiveness). Visualize when the equipment operates and what limits the optimal operation. Using software like Evocon you have more information to act fast.

Download the brochure

Maintnode transforms maintenance.

Your most important machines need to be constantly monitored. Maintnode does that and helps you detect faults early so you can keep your line running.

Power companies, factories, oil & gas miners, maritime agencies, facility management teams, non-profit organizations benefit from Maintnode for better observation of their equipment.

Mechbase

Mechbase

The health of your equipment accessible from everywhere. Organize maintenance routes, analyze measurements from multiple sensors, and share reports.

More info

Maintnode

WearDC

In a diagnostic maintenance program the execution of measurements was always a difficult and timely procedure. No more. WearDC, is the diagnostic maintenance system that can be used by anyone.

More info

Characteristics

Sampling rate 100 kHz (max)
Channels Unlimited / based on configuration
Event counter Yes
Measurement range ±10V (max)
Input impedance >1MΩ
Digital inputs Yes
Industrial communication protocols Modbus RTU, Modbus TCP, OPC-UA
Compatible sensors Standard IEPE (IEEE 1451.4) industrial accelerometers
Ultraprobes®/UE Systems Inc. utrasound equipment
Sensors 0-10V (revolution speed, static and dynamic pressure temperature, infrared radiation, humidity, voltage/current, force, torque, strain)
Computer subsystem characteristics 1.2GHz Quadcore ARM Cortex-A53, 2GB RAM, 16GB storage, IEEE 1588 Ethernet 10/100
Power 9-29VDC
Compliance Regulatory compliance: EU Directives, RoHS, EN 61010-1:2010, EN61010-2-032:210 EN61010-2-033:2012, EN61010-031:2015, EN61326-1:2013 EN61326-2-2:2013, EN61326-2-3:2013
Classification & hierarchy standards: NACE Rev.2, ISO13373-2:2016 ISO14224:2006, MIMOSA™
Compatibility with CMMS software: AIMMS/Atlantis, Coswin 8i®/Siveco Group
Compatibility with OEE software: Evocon